复合剖视compound section
剖面图section, sectional view
重合剖面coincide section, revolved section
移出剖面removed section
剖面线section line
剖面符号symbols for section-lining
习惯画法conventional drawing
局部放大图 drawing of partial enlargement
零件图detail drawing, working drawing
第三角投影third angle projection
粗实线continuous thick line, full line, visible line
细实线continuous thin line
虚线dot line, dashed line, hidden line
点划线dash and dot line
双点划线double dots line
波浪线break line
断裂线
剖切平面迹线cutting plane line
尺寸线dimension line
尺寸界线extension tine
尺寸dimension size
箭头arrowhead
基准datum
基准线datum line
基准面datum plane
中心孔central hole
中心距center distance
轴shaft, axle
孔hole
斜孔inclination
装配图assembly drawing
性能尺寸characteristic dimension
大小尺寸size dimension
总体尺寸outer dimension
外形尺寸
配合尺寸fit dimension
内圆角fillet
外圆角round
尖角sharp corner
倒角chamfer
轮缘flange of wheel
缘、边、环rim
轴肩shoulder
凸台boss
凹坑concave pit
轴颈shaft neck
轮毂hub
轮辐spoke, spoke of wheel
直纹滚花straight knurling s
网纹滚花hatching knurling
键槽key-way
退刀槽escape
拔模斜度pattern draft
填料盒gland box
油槽oil groove
油封oil seal
标准件standard parts
螺纹thread
外螺纹external thread
内螺纹internal thread
大径major diameter
小径minor diameter
螺距pitch of thread
牙型form of thread
旋向direction of turning
右旋螺纹right-hand thread
左旋螺纹left-hand thread
头数number of thread
导程lead
粗牙coarse thread
细牙fin thread
螺栓bolt
螺钉screw
螺柱stud
螺母nut
垫片washer
公差tolerance
公差带tolerance zone
零线zero line
标准公差standard tolerance
公差等级tolerance grade
基本偏差fundamental deviation
配合fit
间隙配合clearance fit
过盈interference
过盈配合interference fit
过渡配合transition fit
基孔制hole-basic system of fits
基轴制shaft-basic system of fits
间隙clearance
形状公差tolerance in form, form tolerance
直线度straightness
平面度flatness
圆度roundness
圆柱度cylindricity
线轮廓度profile of any line
面轮廓度profile of any plane
位置公差tolerance in position, position tolerances
平行度 parallelism
齿轮gear
圆柱齿轮cylindrical gear
正齿轮spur gear
斜齿轮spiral gear
轮齿gear tooth
节圆pitch circle
齿顶圆addendum circle, outside circle
齿根圆root circle, addendum circle
模数modulus
齿数number of teeth
齿高tooth height
齿顶高height of addendum
齿根高height of addendum
齿厚circular thickness
齿间tooth space
齿宽tooth width
压力角angle of pressure
弹簧spring
销pin
圆柱销round pin
Showing posts with label 模具用语. Show all posts
Showing posts with label 模具用语. Show all posts
2008/10/29
UG术语中英对照表CAM部分
Aaxis A轴
ACL ASCII刀位文件
ACL/BCL Generation ACL/BCL 生成器
Action Mode 激活模式
Activation Range 自动进刀范围
Add Arcs 增加圆弧
Add Ranges 增加切削范围
Add To List 增加到列表
ADDED STOCK 增加的余量
Adding a post command 增加一个后置命令
Additional Passes 附加轨迹
Adjust Active 刀补激活
Adjust Region 刀补范围
Adjust Register 刀长补寄存器
After each Engage 每次进刀之后
After Each Pass 每条刀轨之后
After each Retract 每次退刀之后
After Each Subop 每次子操作之后
After Last Motion 最终运动之后
All but Faces 除了面的所有类型
All but Steep 除了陡壁的所有类型
All Loops 所有的环
All Passes 所有刀轨
Allow Oversize Tool 允许偏大刀具
Analysis Tools (刀轨)分析工具
Analyze Cut Shapes 分析切削外形
Analyze Tool Path 分析刀轨
ANGLE 1,ANGLE 2,DISTANCE 角1,角2,距离
Angle Tolerance 角度公差
ANGLE,ANGLE,PLANE 角度,角度,平面
Angle/DS 角度/驱动面
Angle/PS 角度/零件面
Animate 动态模拟
Animate Tool Path 动态模拟刀轨
Animation Speed 动态模拟速度
Append 附加
Appended Text Active 附加的文本激活
Appending Objects 附加对象
Approach 趋近速度
Approach Marker 趋近运动标记
Aquamarine 蓝绿色
Arc Center Probe 圆心自动定位
Arc Output Type 圆弧输出类型
Arc:Normal Tool axis 圆弧:垂直刀具轴
Arcarallel to Cut 圆弧:平行切削方向
Arcarallel Tool axis 圆弧:平行刀具轴
Area Centroid 面积质心
Area Milling Drive 区域铣削驱动
Area Milling 区域铣削
As Final 与最终相同
As Initial 与最初相同
At Angle to DS 与驱动面成角度
At Angle to PS 与零件面成角度
Automatic 自动的
Auxfun 辅助功能
Auxfun Value 辅助功能值
Available Functions 有效功能
Avoid 避让
AVOID CLEARANCE 避让安全平面
Avoidance Geometry 避让几何体
Away From Line 远离线
Away From Point 远离点
Axis 轴
Axis Off 轴关闭
Axis On 轴开启
Backburn 反切口
Bad Chains 无效的链接
Bad Segments 无效的段
Bandwidth 带宽
Barrel Cutter 鼓形刀
Baxis B轴
BCL 二进制文件
Before 1st Motion 第一次运动之前
Before each Engage 每次进刀之前
Before each Retract 每次退刀之前
Blank Boundary 毛坯边界
Blank Distance 毛坯距离
Blank Geometry 毛坯几何体
Blank Shape 毛坯外形
Blank Stock 毛坯余量
Blank 毛坯
Blind Hole 盲孔
Blue 蓝色
Boring Radius 切削刃到车刀轴距离
Bottom Regions 底部区域
Bottom Surface 底部曲面
Boundary Approximation 边界近似
Boundary Drive Method 边界驱动方法
Boundary Face 边界面
Boundary Name 边界名
Boundary Type 边界类型
Boundary 边界
Break Chip 断削钻
Break_corner 打断拐角
Brown 褐色
By Name 通过名称(过滤)
By Tool 通过刀具(过滤)
ACL ASCII刀位文件
ACL/BCL Generation ACL/BCL 生成器
Action Mode 激活模式
Activation Range 自动进刀范围
Add Arcs 增加圆弧
Add Ranges 增加切削范围
Add To List 增加到列表
ADDED STOCK 增加的余量
Adding a post command 增加一个后置命令
Additional Passes 附加轨迹
Adjust Active 刀补激活
Adjust Region 刀补范围
Adjust Register 刀长补寄存器
After each Engage 每次进刀之后
After Each Pass 每条刀轨之后
After each Retract 每次退刀之后
After Each Subop 每次子操作之后
After Last Motion 最终运动之后
All but Faces 除了面的所有类型
All but Steep 除了陡壁的所有类型
All Loops 所有的环
All Passes 所有刀轨
Allow Oversize Tool 允许偏大刀具
Analysis Tools (刀轨)分析工具
Analyze Cut Shapes 分析切削外形
Analyze Tool Path 分析刀轨
ANGLE 1,ANGLE 2,DISTANCE 角1,角2,距离
Angle Tolerance 角度公差
ANGLE,ANGLE,PLANE 角度,角度,平面
Angle/DS 角度/驱动面
Angle/PS 角度/零件面
Animate 动态模拟
Animate Tool Path 动态模拟刀轨
Animation Speed 动态模拟速度
Append 附加
Appended Text Active 附加的文本激活
Appending Objects 附加对象
Approach 趋近速度
Approach Marker 趋近运动标记
Aquamarine 蓝绿色
Arc Center Probe 圆心自动定位
Arc Output Type 圆弧输出类型
Arc:Normal Tool axis 圆弧:垂直刀具轴
Arcarallel to Cut 圆弧:平行切削方向
Arcarallel Tool axis 圆弧:平行刀具轴
Area Centroid 面积质心
Area Milling Drive 区域铣削驱动
Area Milling 区域铣削
As Final 与最终相同
As Initial 与最初相同
At Angle to DS 与驱动面成角度
At Angle to PS 与零件面成角度
Automatic 自动的
Auxfun 辅助功能
Auxfun Value 辅助功能值
Available Functions 有效功能
Avoid 避让
AVOID CLEARANCE 避让安全平面
Avoidance Geometry 避让几何体
Away From Line 远离线
Away From Point 远离点
Axis 轴
Axis Off 轴关闭
Axis On 轴开启
Backburn 反切口
Bad Chains 无效的链接
Bad Segments 无效的段
Bandwidth 带宽
Barrel Cutter 鼓形刀
Baxis B轴
BCL 二进制文件
Before 1st Motion 第一次运动之前
Before each Engage 每次进刀之前
Before each Retract 每次退刀之前
Blank Boundary 毛坯边界
Blank Distance 毛坯距离
Blank Geometry 毛坯几何体
Blank Shape 毛坯外形
Blank Stock 毛坯余量
Blank 毛坯
Blind Hole 盲孔
Blue 蓝色
Boring Radius 切削刃到车刀轴距离
Bottom Regions 底部区域
Bottom Surface 底部曲面
Boundary Approximation 边界近似
Boundary Drive Method 边界驱动方法
Boundary Face 边界面
Boundary Name 边界名
Boundary Type 边界类型
Boundary 边界
Break Chip 断削钻
Break_corner 打断拐角
Brown 褐色
By Name 通过名称(过滤)
By Tool 通过刀具(过滤)
外向型塑料制品企业常用的英语词汇
一、组织机构及职位
XX电子有限公司XX Electronics CO., Ltd
总经理办公室 General manager’s office
企管部 Enterprise management department (EM)
行政部 Administration department (AD)
销售部 Sales department (SD)
财务部 Financial department (FD)
技术部 Technology department (TD)
物控部 Production material control department (PMC)
生产部 Production department(PD)
模具部 Mold manufacturing department, Tooling manufacturing department (TM)
品管部 Quality Assurance department (QA)
冲压车间 Stamp workshop, press workshop
注塑车间 injection workshop
装配车间 Assembly workshop
模具装配车间 Mold and die Assembly workshop
金属加工车间 metal machine workshop
电脉冲车间 Electric discharge process workshop
线切割车间 wire cutting process workshop
工磨车间 Grinding workshop
总经理 General manager (GM)
副总经理 Vice-general manager
经理 manager
董事长 president
副董事长 Vice-president
XX部门经理 Manager of XX department
主任、主管 supervisor
拉长 Line leader
组长 Foreman, forelady
秘书 secretary
文员 clerk
操作员 operator
助理 assistant
八.常用缩略词语
1、ES 工程规范 Engineering Specification
2、KCC 关键控制特性(GM)Key Control Characteristic
3、KPC 关键产品特性(GM)Key Product Characteristic
4、OEM 整车厂 Original Equipment Manufacturer
5、SC重要(特殊)特性 Significant(Special) Characteristic
6、ANOVA 方差分析法 Analysis of variance
7、CFT 多方论证小组 Cross function Team
8、DFMEA 设计失效模式及后果分析 Design Failure Mode and Effects Analysis
9、DOE 试验设计 Design of Experiment
10、DVP&R 设计验证计划和报告 Design verification Plan and Report
11、FTC 试生产能力 First Time Capability
12、GR&R 量具的重复性和再现性Gage Repeatability and Reproducibility
13、PFMEA 过程失效模式及后果分析Process Failure Mode and Effect Analysis
14、SFMEA 系统失效模式及后是分析 System Failure Mode and Effect Analysis
15、QSR 质量体系要求 Quality System Requirement
16、QFD 质量功能展开 Quality function Deployment
17、TGR 运行情况良好 Things Gone Right
18、TGW 运行情况不良 Things Gone Wrong
19、VE/VA 价值工程/价值分析 Value Engineering/Value Analysis
20、BOM 物料清单 Bill of Material
21、Cpk 稳定过程的能力指数 Capability for stable process
22、LCL 下控制限 Lower Control Limit
23、UCL 上控制限 Upper Control Limit
24、LSL 工程规范下限 Lower Specification Limit
25、USL 工程规范上限 Upper Specification Limit
26、Ppk 性能指数 The performance index
27、MRB 物料评审 Material Review Board
28、PSW 零件提交保证书 Part Submission Warrant
29、X(—)--R图 均值一极差图 Average-Range Chart
30、SRPC 供方要求产品更改 Supplier Request for Product Change
31、SREA 供方工程批准的要求 Supplier Request for Engineering Approval
32、IAA 临时批准授权 Interim Approval Authorization
33、AAR 外观件批准报告 Appearance Approval Report
34、PTR 试生产(报告) Production Trial Run (Report)
35、DCP尺寸控制计划(动态控制计划)Dimension Control Plan (Dynamic Control Plan)
37、防错(POKA-YOKE)Mistake Proofing
五、生产
注塑机 injection machine
冲床 Punch machine
混料机 blender mixer
尼龙 nylon
黄铜 brass
青铜 bronze
紫(纯)铜 copper
料斗 hopper
麻点 pit
配料 compounding
涂层 coating
飞边 flash
预热 preheating
再生料 reworked material
再生塑料 reworked plastics
工艺设计 process design
紧急停止 emergency stop
延时 time delay
六.物控
保质期shelf life
ABC分类法ABC Classification
反常需求Abnormal Demand
措施信息Action Message
活动报告标志Action-report-flag
基于活动的成本核算Activity-based Costing (ABC)
实际能力Actual Capacity
实际成本Actual Costs
调整现有库存量Adjust-on-hand
已分配量Allocation
替代工序Alternative Routine
装配订单Assembly Order
装配零件表Assembly Parts List
装配Assembly
计划自动重排Automatic Rescheduling
可达到库存Available Inventory
可用材料Available Material
达到库存Available Stock
可利用工时Available Work
可签约量Available-to-promise
平均库存Average Inventory
欠交订单Back Order
倒序计划Back Scheduling
倒冲法Back flush
未完成订单Backlog
现有库存余额Balance-on-hand Inventory
批号Batch Number
批量生产Batch Production
标杆瞄准Benchmarking
工时清单Bill of Labor
提货单Bill of Lading
物料清单Bill of Material
分库Branch Warehouse
经营规划Business Plan
采购员Buyer
能力管理Capacity Management
能力需求计划Capacity Requirements Planning (CRP)
保管费率Carrying Cost Rate
保管费Carrying Cost
单元式制造Cellular Manufacturing
修改批量日期Change Lot Date
修改工序Change Route
修改产品结构Change Structure
检查点Check Point
闭环物料需求计划Closed Loop MRP
通用工序标识Common Route ID
计算机集成制造Computer-integrated Manufacturing (CIM)
配置代码Configuration Code
约束管理/约束理论Constraints Management/Theory of Constraints (TOC)
依成本的材料清单Costed Bill of Material
急需零件Critical Part
累计提前期Cumulative Lead Time
现有运转时间Current Run Hour
现有运转数量Current Run Quantity
周期盘点Cycle Counting
调整日期Date Adjust
有效日期Date Available
修改日期Date Changed
结束日期Date Closed
截止日期Date Due
生产日期Date in Produced
库存调整日期Date Inventory Adjust
作废日期D ate Obsolete
收到日期Date Received
交付日期Date Released
需求日期Date Required
发货日期Date to Pull
空负荷Dead Load
需求管理Demand Management
需求Demand
实际能力Demonstrated Capacity
非独立需求Dependent Demand
直接增减库存处理法Direct-deduct Inventory Transaction Processing
发料单Disbursement List
派工单Dispatch List
分销资源计划Distribution Resource Planning (DRP)
鼓-缓冲-绳子Drum-buffer-rope
经济订货批量Economic Order Quantity (EOQ)
工程变更生效日期Engineering Change Effect Date
工程变更生效单Engineering Change Effect Work Order
工程停止日期Engineering Stop Date
例外控制Exception Control
呆滞材料分析Excess Material Analysis
急送代码Expedite Code
加工订单Fabrication Order
补足欠交Fill Backorder
总装提前期Final Assembly Lead Time
确认的计划订单Firm Planned Order
固定订货批量F ixed Order Quantity
集中预测Focus Forecasting
完全跟踪Full Pegging
通用生产管理原则Generally Accepted Manufacturing Practices
毛需求Gross Requirements
在制品库存In Process Inventory
独立需求Independent Demand
投入/产出控制Input/ Output Control
检验标识Inspection ID
厂际需求Interplant Demand
库存周转率Inventory Carry Rate
仓库库位类型Inventory Location Type
库存周转次数Inventory Turnover
发送订单Issue Order
项目记录Item Record
物料项目Item
加工车间Job Shop
准时制生产Just-in-time (JIT)
看板Kanban
人工工时Labor Hour
最后运输日期Last Shipment Date
提前期Lead Time
层Level
负荷量Load Leveling
负荷报告Load Report
负荷Load
仓位代码Location Code
仓位备注Location Remarks
仓位状况Location Status
按需订货Lot for Lot
批量标识Lot ID
批量编号Lot Number
批量Lot Size
低位码Low Level Code
机器能力Machine Capacity
机器加载Machine Loading
外购或自制决策Make or Buy Decision
面向订单生产的产品Make-to-order Product
面向库存生产的产品Make-to-stock Product
制造周期时间Manufacturing Cycle Time
制造资源计划Manufacturing Resource Planning (MRP II)
主生产计划Master Production Schedule (MPS)
物料成本Material Cost
物料发送和接收Material Issues and Receipts
物料需求计划Material Requirements Planning (MRP)
登陆标志MPS Book Flag MPS
多重仓位Multiple Location
净改变式MRP N et Change MRP
净需求Net Requirements
新仓位New Location
新组件New Parent
新仓库New Warehouse
不活动报告No Action Report
现有库存量On-hand Balance
未结订单Open Order
订单输入Order Entry
订货点Order Point
订货方针Order Policy
订货承诺Order Promising
订货备注Order Remarks
双亲Parent
零件清单Part Bills
零件批次Part Lot
零件编号Part Number
零件Part
反查Pegging
领料单Picking List
领料/提货Picking
计划订单Planned Order
后减库存处理法Post-deduct Inventory Transaction Processing
前减库存处理法Pre-deduct Inventory Transaction Processing
发票价格Price Invoice
采购订单价格Price Purchase Order
优先计划Priority Planning
产品控制Product Control
产品线Production Line
生产规划编制Production Planning
产品率Production Rate
产品结构树Production Tree
预计可用库存Projected Available Balance
采购订单跟踪Purchase Order Tracking
已分配量Quantity Allocation
仓位数量Quantity At Location
欠交数量Quantity Backorder
完成数量Quantity Completion
需求量Quantity Demand
毛需求量Quantity Gross
进货数量Quantity In
排队时间Queue Time
队列Queue
重生成式MRP Regenerated MRP
重排假设Rescheduling Assumption
资源需求计划Resource Requirements Planning
粗能力计划Rough-cut Capacity Planning
工艺路线Routing
安全库存量Safety Stock
保险期Safety Time
预计入库量Scheduled Receipt
残料率Scrap Factor
发送零件Send Part
维修件Service Parts
发货地址Ship Address
发货单联系人Ship Contact
发货零件Ship Date
发货单Ship Order
工厂日历Shop Calendar
车间作业管理Shop Floor Control
损耗系数Shrinkage Factor
标准产品成本Standard Product Cost
标准机器设置工时Standard Set Up Hour
标准单位运转工时Standard Unit Run Hour
标准工资率Standard Wage Rate
状况代码Status Code
库存控制Stores Control
建议工作单Suggested Work Order
约束理论Theory of Constraints (TOC)
时间段Time Bucket
时界Time Fence
单位成本Unit Cost
采购计划员Vendor Scheduler
采购计划法Vendor Scheduling
工作中心能力Work Center Capacity
工作中心Work Center
在制品Work in Process
工作令跟踪Work Order Tracking
工作令Work Order
工作进度安排Work Scheduling
零库存Zero Inventories
经济订货批量=Squat(2*年订货量*平均一次订货准备所发生成本/每件存货的年储存成本)
美国生产和库存控制协会APICS,American Production & Inventory Control Society
七.QS-9000中的术语
APQP Advanced Product Quality Planning and Control Plan,产品质量先期策划和控制计划
PPAP Production Part Approval Process,生产件批准程序
FMEA Potential Failure Mode and Effects Analysis,潜在失效模式及后果分析
MSA Measure System Analysis,测量系统分析
SPC Statistical Process Control,统计过程控制
审核 Audit
能力 Capability
能力指数 Capability Indices
控制计划 Control Plans
纠正措施 Corrective Action
文件 Documentation
作业指导书 Job Instruction, work instruction
不合格品 Nonconformance
不合格 Nonconformity
每百万零件不合格数 Defective Parts Per Million, DPPM
预防措施 Preventive Action
程序Procedures
过程流程图 Process Flow Diagram, Process Flow Chart
质量手册Quality Manual
质量计划 Quality Plan
质量策划 Quality Planning
质量记录Quality Records
原始数据Raw Data
反应计划Reaction Plan
返修Repair。
返工Rework
现场Site
分承包方Subcontractors
产品product
质量quality
质量要求quality requirement
顾客满意customer satisfaction
质量管理体系quality management system
质量方针quality policy
质量目标quality objective
质量管理quality management
质量控制quality control
质量保证quality assurance
组织organization
顾客customer
供方supplier
过程process
服务service
设计与开发design and development:
特性characteristic
可追溯性trace ability
合格conformity
缺陷defect
纠正correction
让步concession
放行release
报废scrap
规范specification
检验inspection
试验test
验证verification
评审review
测量measurement
计数型数据Attributes Data
普通原因Common Cause
单值Individual
均值Mean
随机抽样Random Sampling
极差Range
特殊原因Special Cause
稳定性Stability
子组Subgroup
计量型数据variables Data
变差variation
固有变差Inherent variation
总变差Total variation
偏倚Bias
重复性Repeatability
再现性Reproducibility
稳定性Stability
线性Linearity
分辨率Resolution
过程更改Process change
质量功能展开QFD
过程特殊特性Special Process Characteristic
产品特殊特性Special Product Characteristic
外观项目Appearance Item
初始过程能力Preliminary Process Capability
材料清单Bill of Material
设计确认Design Validation
设计验证Design Verification
顾客的呼声Voice of the Customer
过程的呼声Voice of the Process
二、产品
连接器 connector
端子 terminal
条型连接器 bar connector
阴连接器 Housing
阳连接器 wafer
线束 wire harness
间距 space
额定电压 rated voltage
额定电流 rated current
接触电阻 contact resistance
绝缘电阻 insulation resistance
超声波焊接 ultrasonic welding
耐压 withstand voltage
针 pin
物料编号 part number
导线 wire
基体金属 Base metal
电缆夹 cable clamp
倒角 chamfer
接触面积 contact area
接触件安装孔 contact cavity
接触长度 contact length
接触件电镀层 contact plating
接触压力 contact pressure
接触件中心距 contact space
接触簧片 contact spring
插孔 socket contact
法兰、凸缘 Flange
界面间隙 interfacial gap
键 Key
键槽 keyway
过渡段 ramp
屏蔽套 shielding
定位基准 Datum reference
扁平电缆f lat cable ,Ribbon cable
柔性印刷电线 Flexible printed wiring
多层印制电路 Multilayer printed circuit
焊盘 pad
图形 pattern
间距 pitch
负极 Negative pole
正极 positive pole
回流 Reflow
原理图 Schematic diagram
单面板 single sided board
双面板 Two-sided board,Double-sided board
表面安装 surface Mounting
翘曲 warp, bow
波峰焊 wave soldering
编织层 braid
同轴电缆 coaxial cable
电介质 dielectric
电缆中导线的头数 ends
外部干扰 external interference
填充物 filler
护套 jacket
比重 specific gravity
电阻的温度系数 Temperature coefficient of resistance
三、模具
塑料模具 mould of plastics
注塑模具 injection mould
冲压模具 die
模架 mould base
定模座板 Top clamping plate
Top plate
Fixed clamp plate
水口推板 stripper plate
A板 A plate
B板 B plate
支承板 support plate
方铁 spacer plate
底针板 ejector plate
面针板 ejector retainer plate
回针 Return pin
导柱 Guide pin
有托导套 Shoulder Guide bush
直导套 Straight Guide bush
动模座板 Bottom clamp plate
Moving clamp plate
基准线 datum line
基准面 datum plan
型芯固定板 core-retainer plate
凸模固定板 punch-retainer plate
顶针 ejector pin
单腔模具 single cavity mould
多腔模具 multi-cavity mould
多浇口 multi-gating
浇口 gate
缺料 starving
排气 breathing
光泽 gloss
合模力 mould clamping force
锁模力 mould locking force
挤出 extrusion
开裂 crack
循环时间 cycle time
老化 aging
螺杆 screw
麻点 pit
嵌件 insert
活动镶件 movable insert
起垩 chalking
浇注系统 feed system
主流道 sprue
分流道 runner
浇口 gate
直浇口 direct gate , sprue gate
轮辐浇口 spoke gate , spider gate
点浇口 pin-point gate
测浇口 edge gate
潜伏浇口 submarine gate , tunnel gate
料穴 cold-slug well
浇口套 sprue bush
流道板 runner plate
排飞槽 vent
分型线(面) parting line
定模 stationary mould,Fixed mould
动模 movable mould, movable half
上模 upper mould, upper half
下模 lower mould, lower half
型腔 cavity
凹模 cavity plate,cavity block
拼块 split
定位销 dowel
定位销孔 dowel hole
型芯 core
斜销 angle pin, finger cam
滑块 slide
滑块导板 slide guide strip
楔紧块 heel block, wedge lock
拉料杆 sprue puller
定位环 locating ring
冷却通 cooling channel
脱模斜度 draft
滑动型芯 slide core
螺纹型芯 threaded core
热流道模具 hot-runner mould
绝热流道模 insulated runner mould
熔合纹 weld line (flow line)
三板式模具 three plate mould
脱模 ejection
换模腔模具 interchangeable cavity mould
脱模剂 release agent
注射能力 shot capacity
注射速率 injection rate
注射压力 injection pressure
差色剂 colorant
保压时间 holdup time
闭模时间 closing time
定型装置 sizing system
阴模 female mould,cavity block
阳模 male mould
电加工设备 Electron Discharge Machining
数控加工中心 CNC machine center
万能铁床 Universal milling machine
卧式刨床 Horizontal planer
车床 Engine lathe
平面磨床 Surface grinding machine
去磁机 Demagnetization machine
万能摇臂钻床 Universal radial movable driller
立式钻床 Vertical driller
超声波清洗机 Ultrasonic clearing machine
四、品管
SPC statistic process control
品管保证 Quality Assurance
品管控制 Quality control
来料检验 IQC Incoming quality control
巡检IPQC In-process quality control
校对 calibration
动态试验 dynamic test
环境试验 Environmental test
非破坏性试验 non-destructive test
光泽 gloss
击穿电压(dielectric) breakdown voltage
拉伸强度 tensile strength
冷热骤变试验 thermal shock test
环境试验炉 Environmental chamber
盐雾实验 salt spray test
绝缘电阻测试验仪 Insulating resistance meter
内应力 internal stress
疲劳 fatigue
蠕变 creep
试样 specimen
撕裂强度 tear strength
缩痕 shrink mark, sink mark
耐久性 durability
抽样 sampling
样品数量 sample size
AQL Acceptable Quality level
批量 lot size
抽样计划 sampling plan
OC曲线 operation curve
试验顺序 sequence of tests
环境温度 ambient temperature
可焊性 solderability
阻燃性flame resistance
XX电子有限公司XX Electronics CO., Ltd
总经理办公室 General manager’s office
企管部 Enterprise management department (EM)
行政部 Administration department (AD)
销售部 Sales department (SD)
财务部 Financial department (FD)
技术部 Technology department (TD)
物控部 Production material control department (PMC)
生产部 Production department(PD)
模具部 Mold manufacturing department, Tooling manufacturing department (TM)
品管部 Quality Assurance department (QA)
冲压车间 Stamp workshop, press workshop
注塑车间 injection workshop
装配车间 Assembly workshop
模具装配车间 Mold and die Assembly workshop
金属加工车间 metal machine workshop
电脉冲车间 Electric discharge process workshop
线切割车间 wire cutting process workshop
工磨车间 Grinding workshop
总经理 General manager (GM)
副总经理 Vice-general manager
经理 manager
董事长 president
副董事长 Vice-president
XX部门经理 Manager of XX department
主任、主管 supervisor
拉长 Line leader
组长 Foreman, forelady
秘书 secretary
文员 clerk
操作员 operator
助理 assistant
八.常用缩略词语
1、ES 工程规范 Engineering Specification
2、KCC 关键控制特性(GM)Key Control Characteristic
3、KPC 关键产品特性(GM)Key Product Characteristic
4、OEM 整车厂 Original Equipment Manufacturer
5、SC重要(特殊)特性 Significant(Special) Characteristic
6、ANOVA 方差分析法 Analysis of variance
7、CFT 多方论证小组 Cross function Team
8、DFMEA 设计失效模式及后果分析 Design Failure Mode and Effects Analysis
9、DOE 试验设计 Design of Experiment
10、DVP&R 设计验证计划和报告 Design verification Plan and Report
11、FTC 试生产能力 First Time Capability
12、GR&R 量具的重复性和再现性Gage Repeatability and Reproducibility
13、PFMEA 过程失效模式及后果分析Process Failure Mode and Effect Analysis
14、SFMEA 系统失效模式及后是分析 System Failure Mode and Effect Analysis
15、QSR 质量体系要求 Quality System Requirement
16、QFD 质量功能展开 Quality function Deployment
17、TGR 运行情况良好 Things Gone Right
18、TGW 运行情况不良 Things Gone Wrong
19、VE/VA 价值工程/价值分析 Value Engineering/Value Analysis
20、BOM 物料清单 Bill of Material
21、Cpk 稳定过程的能力指数 Capability for stable process
22、LCL 下控制限 Lower Control Limit
23、UCL 上控制限 Upper Control Limit
24、LSL 工程规范下限 Lower Specification Limit
25、USL 工程规范上限 Upper Specification Limit
26、Ppk 性能指数 The performance index
27、MRB 物料评审 Material Review Board
28、PSW 零件提交保证书 Part Submission Warrant
29、X(—)--R图 均值一极差图 Average-Range Chart
30、SRPC 供方要求产品更改 Supplier Request for Product Change
31、SREA 供方工程批准的要求 Supplier Request for Engineering Approval
32、IAA 临时批准授权 Interim Approval Authorization
33、AAR 外观件批准报告 Appearance Approval Report
34、PTR 试生产(报告) Production Trial Run (Report)
35、DCP尺寸控制计划(动态控制计划)Dimension Control Plan (Dynamic Control Plan)
37、防错(POKA-YOKE)Mistake Proofing
五、生产
注塑机 injection machine
冲床 Punch machine
混料机 blender mixer
尼龙 nylon
黄铜 brass
青铜 bronze
紫(纯)铜 copper
料斗 hopper
麻点 pit
配料 compounding
涂层 coating
飞边 flash
预热 preheating
再生料 reworked material
再生塑料 reworked plastics
工艺设计 process design
紧急停止 emergency stop
延时 time delay
六.物控
保质期shelf life
ABC分类法ABC Classification
反常需求Abnormal Demand
措施信息Action Message
活动报告标志Action-report-flag
基于活动的成本核算Activity-based Costing (ABC)
实际能力Actual Capacity
实际成本Actual Costs
调整现有库存量Adjust-on-hand
已分配量Allocation
替代工序Alternative Routine
装配订单Assembly Order
装配零件表Assembly Parts List
装配Assembly
计划自动重排Automatic Rescheduling
可达到库存Available Inventory
可用材料Available Material
达到库存Available Stock
可利用工时Available Work
可签约量Available-to-promise
平均库存Average Inventory
欠交订单Back Order
倒序计划Back Scheduling
倒冲法Back flush
未完成订单Backlog
现有库存余额Balance-on-hand Inventory
批号Batch Number
批量生产Batch Production
标杆瞄准Benchmarking
工时清单Bill of Labor
提货单Bill of Lading
物料清单Bill of Material
分库Branch Warehouse
经营规划Business Plan
采购员Buyer
能力管理Capacity Management
能力需求计划Capacity Requirements Planning (CRP)
保管费率Carrying Cost Rate
保管费Carrying Cost
单元式制造Cellular Manufacturing
修改批量日期Change Lot Date
修改工序Change Route
修改产品结构Change Structure
检查点Check Point
闭环物料需求计划Closed Loop MRP
通用工序标识Common Route ID
计算机集成制造Computer-integrated Manufacturing (CIM)
配置代码Configuration Code
约束管理/约束理论Constraints Management/Theory of Constraints (TOC)
依成本的材料清单Costed Bill of Material
急需零件Critical Part
累计提前期Cumulative Lead Time
现有运转时间Current Run Hour
现有运转数量Current Run Quantity
周期盘点Cycle Counting
调整日期Date Adjust
有效日期Date Available
修改日期Date Changed
结束日期Date Closed
截止日期Date Due
生产日期Date in Produced
库存调整日期Date Inventory Adjust
作废日期D ate Obsolete
收到日期Date Received
交付日期Date Released
需求日期Date Required
发货日期Date to Pull
空负荷Dead Load
需求管理Demand Management
需求Demand
实际能力Demonstrated Capacity
非独立需求Dependent Demand
直接增减库存处理法Direct-deduct Inventory Transaction Processing
发料单Disbursement List
派工单Dispatch List
分销资源计划Distribution Resource Planning (DRP)
鼓-缓冲-绳子Drum-buffer-rope
经济订货批量Economic Order Quantity (EOQ)
工程变更生效日期Engineering Change Effect Date
工程变更生效单Engineering Change Effect Work Order
工程停止日期Engineering Stop Date
例外控制Exception Control
呆滞材料分析Excess Material Analysis
急送代码Expedite Code
加工订单Fabrication Order
补足欠交Fill Backorder
总装提前期Final Assembly Lead Time
确认的计划订单Firm Planned Order
固定订货批量F ixed Order Quantity
集中预测Focus Forecasting
完全跟踪Full Pegging
通用生产管理原则Generally Accepted Manufacturing Practices
毛需求Gross Requirements
在制品库存In Process Inventory
独立需求Independent Demand
投入/产出控制Input/ Output Control
检验标识Inspection ID
厂际需求Interplant Demand
库存周转率Inventory Carry Rate
仓库库位类型Inventory Location Type
库存周转次数Inventory Turnover
发送订单Issue Order
项目记录Item Record
物料项目Item
加工车间Job Shop
准时制生产Just-in-time (JIT)
看板Kanban
人工工时Labor Hour
最后运输日期Last Shipment Date
提前期Lead Time
层Level
负荷量Load Leveling
负荷报告Load Report
负荷Load
仓位代码Location Code
仓位备注Location Remarks
仓位状况Location Status
按需订货Lot for Lot
批量标识Lot ID
批量编号Lot Number
批量Lot Size
低位码Low Level Code
机器能力Machine Capacity
机器加载Machine Loading
外购或自制决策Make or Buy Decision
面向订单生产的产品Make-to-order Product
面向库存生产的产品Make-to-stock Product
制造周期时间Manufacturing Cycle Time
制造资源计划Manufacturing Resource Planning (MRP II)
主生产计划Master Production Schedule (MPS)
物料成本Material Cost
物料发送和接收Material Issues and Receipts
物料需求计划Material Requirements Planning (MRP)
登陆标志MPS Book Flag MPS
多重仓位Multiple Location
净改变式MRP N et Change MRP
净需求Net Requirements
新仓位New Location
新组件New Parent
新仓库New Warehouse
不活动报告No Action Report
现有库存量On-hand Balance
未结订单Open Order
订单输入Order Entry
订货点Order Point
订货方针Order Policy
订货承诺Order Promising
订货备注Order Remarks
双亲Parent
零件清单Part Bills
零件批次Part Lot
零件编号Part Number
零件Part
反查Pegging
领料单Picking List
领料/提货Picking
计划订单Planned Order
后减库存处理法Post-deduct Inventory Transaction Processing
前减库存处理法Pre-deduct Inventory Transaction Processing
发票价格Price Invoice
采购订单价格Price Purchase Order
优先计划Priority Planning
产品控制Product Control
产品线Production Line
生产规划编制Production Planning
产品率Production Rate
产品结构树Production Tree
预计可用库存Projected Available Balance
采购订单跟踪Purchase Order Tracking
已分配量Quantity Allocation
仓位数量Quantity At Location
欠交数量Quantity Backorder
完成数量Quantity Completion
需求量Quantity Demand
毛需求量Quantity Gross
进货数量Quantity In
排队时间Queue Time
队列Queue
重生成式MRP Regenerated MRP
重排假设Rescheduling Assumption
资源需求计划Resource Requirements Planning
粗能力计划Rough-cut Capacity Planning
工艺路线Routing
安全库存量Safety Stock
保险期Safety Time
预计入库量Scheduled Receipt
残料率Scrap Factor
发送零件Send Part
维修件Service Parts
发货地址Ship Address
发货单联系人Ship Contact
发货零件Ship Date
发货单Ship Order
工厂日历Shop Calendar
车间作业管理Shop Floor Control
损耗系数Shrinkage Factor
标准产品成本Standard Product Cost
标准机器设置工时Standard Set Up Hour
标准单位运转工时Standard Unit Run Hour
标准工资率Standard Wage Rate
状况代码Status Code
库存控制Stores Control
建议工作单Suggested Work Order
约束理论Theory of Constraints (TOC)
时间段Time Bucket
时界Time Fence
单位成本Unit Cost
采购计划员Vendor Scheduler
采购计划法Vendor Scheduling
工作中心能力Work Center Capacity
工作中心Work Center
在制品Work in Process
工作令跟踪Work Order Tracking
工作令Work Order
工作进度安排Work Scheduling
零库存Zero Inventories
经济订货批量=Squat(2*年订货量*平均一次订货准备所发生成本/每件存货的年储存成本)
美国生产和库存控制协会APICS,American Production & Inventory Control Society
七.QS-9000中的术语
APQP Advanced Product Quality Planning and Control Plan,产品质量先期策划和控制计划
PPAP Production Part Approval Process,生产件批准程序
FMEA Potential Failure Mode and Effects Analysis,潜在失效模式及后果分析
MSA Measure System Analysis,测量系统分析
SPC Statistical Process Control,统计过程控制
审核 Audit
能力 Capability
能力指数 Capability Indices
控制计划 Control Plans
纠正措施 Corrective Action
文件 Documentation
作业指导书 Job Instruction, work instruction
不合格品 Nonconformance
不合格 Nonconformity
每百万零件不合格数 Defective Parts Per Million, DPPM
预防措施 Preventive Action
程序Procedures
过程流程图 Process Flow Diagram, Process Flow Chart
质量手册Quality Manual
质量计划 Quality Plan
质量策划 Quality Planning
质量记录Quality Records
原始数据Raw Data
反应计划Reaction Plan
返修Repair。
返工Rework
现场Site
分承包方Subcontractors
产品product
质量quality
质量要求quality requirement
顾客满意customer satisfaction
质量管理体系quality management system
质量方针quality policy
质量目标quality objective
质量管理quality management
质量控制quality control
质量保证quality assurance
组织organization
顾客customer
供方supplier
过程process
服务service
设计与开发design and development:
特性characteristic
可追溯性trace ability
合格conformity
缺陷defect
纠正correction
让步concession
放行release
报废scrap
规范specification
检验inspection
试验test
验证verification
评审review
测量measurement
计数型数据Attributes Data
普通原因Common Cause
单值Individual
均值Mean
随机抽样Random Sampling
极差Range
特殊原因Special Cause
稳定性Stability
子组Subgroup
计量型数据variables Data
变差variation
固有变差Inherent variation
总变差Total variation
偏倚Bias
重复性Repeatability
再现性Reproducibility
稳定性Stability
线性Linearity
分辨率Resolution
过程更改Process change
质量功能展开QFD
过程特殊特性Special Process Characteristic
产品特殊特性Special Product Characteristic
外观项目Appearance Item
初始过程能力Preliminary Process Capability
材料清单Bill of Material
设计确认Design Validation
设计验证Design Verification
顾客的呼声Voice of the Customer
过程的呼声Voice of the Process
二、产品
连接器 connector
端子 terminal
条型连接器 bar connector
阴连接器 Housing
阳连接器 wafer
线束 wire harness
间距 space
额定电压 rated voltage
额定电流 rated current
接触电阻 contact resistance
绝缘电阻 insulation resistance
超声波焊接 ultrasonic welding
耐压 withstand voltage
针 pin
物料编号 part number
导线 wire
基体金属 Base metal
电缆夹 cable clamp
倒角 chamfer
接触面积 contact area
接触件安装孔 contact cavity
接触长度 contact length
接触件电镀层 contact plating
接触压力 contact pressure
接触件中心距 contact space
接触簧片 contact spring
插孔 socket contact
法兰、凸缘 Flange
界面间隙 interfacial gap
键 Key
键槽 keyway
过渡段 ramp
屏蔽套 shielding
定位基准 Datum reference
扁平电缆f lat cable ,Ribbon cable
柔性印刷电线 Flexible printed wiring
多层印制电路 Multilayer printed circuit
焊盘 pad
图形 pattern
间距 pitch
负极 Negative pole
正极 positive pole
回流 Reflow
原理图 Schematic diagram
单面板 single sided board
双面板 Two-sided board,Double-sided board
表面安装 surface Mounting
翘曲 warp, bow
波峰焊 wave soldering
编织层 braid
同轴电缆 coaxial cable
电介质 dielectric
电缆中导线的头数 ends
外部干扰 external interference
填充物 filler
护套 jacket
比重 specific gravity
电阻的温度系数 Temperature coefficient of resistance
三、模具
塑料模具 mould of plastics
注塑模具 injection mould
冲压模具 die
模架 mould base
定模座板 Top clamping plate
Top plate
Fixed clamp plate
水口推板 stripper plate
A板 A plate
B板 B plate
支承板 support plate
方铁 spacer plate
底针板 ejector plate
面针板 ejector retainer plate
回针 Return pin
导柱 Guide pin
有托导套 Shoulder Guide bush
直导套 Straight Guide bush
动模座板 Bottom clamp plate
Moving clamp plate
基准线 datum line
基准面 datum plan
型芯固定板 core-retainer plate
凸模固定板 punch-retainer plate
顶针 ejector pin
单腔模具 single cavity mould
多腔模具 multi-cavity mould
多浇口 multi-gating
浇口 gate
缺料 starving
排气 breathing
光泽 gloss
合模力 mould clamping force
锁模力 mould locking force
挤出 extrusion
开裂 crack
循环时间 cycle time
老化 aging
螺杆 screw
麻点 pit
嵌件 insert
活动镶件 movable insert
起垩 chalking
浇注系统 feed system
主流道 sprue
分流道 runner
浇口 gate
直浇口 direct gate , sprue gate
轮辐浇口 spoke gate , spider gate
点浇口 pin-point gate
测浇口 edge gate
潜伏浇口 submarine gate , tunnel gate
料穴 cold-slug well
浇口套 sprue bush
流道板 runner plate
排飞槽 vent
分型线(面) parting line
定模 stationary mould,Fixed mould
动模 movable mould, movable half
上模 upper mould, upper half
下模 lower mould, lower half
型腔 cavity
凹模 cavity plate,cavity block
拼块 split
定位销 dowel
定位销孔 dowel hole
型芯 core
斜销 angle pin, finger cam
滑块 slide
滑块导板 slide guide strip
楔紧块 heel block, wedge lock
拉料杆 sprue puller
定位环 locating ring
冷却通 cooling channel
脱模斜度 draft
滑动型芯 slide core
螺纹型芯 threaded core
热流道模具 hot-runner mould
绝热流道模 insulated runner mould
熔合纹 weld line (flow line)
三板式模具 three plate mould
脱模 ejection
换模腔模具 interchangeable cavity mould
脱模剂 release agent
注射能力 shot capacity
注射速率 injection rate
注射压力 injection pressure
差色剂 colorant
保压时间 holdup time
闭模时间 closing time
定型装置 sizing system
阴模 female mould,cavity block
阳模 male mould
电加工设备 Electron Discharge Machining
数控加工中心 CNC machine center
万能铁床 Universal milling machine
卧式刨床 Horizontal planer
车床 Engine lathe
平面磨床 Surface grinding machine
去磁机 Demagnetization machine
万能摇臂钻床 Universal radial movable driller
立式钻床 Vertical driller
超声波清洗机 Ultrasonic clearing machine
四、品管
SPC statistic process control
品管保证 Quality Assurance
品管控制 Quality control
来料检验 IQC Incoming quality control
巡检IPQC In-process quality control
校对 calibration
动态试验 dynamic test
环境试验 Environmental test
非破坏性试验 non-destructive test
光泽 gloss
击穿电压(dielectric) breakdown voltage
拉伸强度 tensile strength
冷热骤变试验 thermal shock test
环境试验炉 Environmental chamber
盐雾实验 salt spray test
绝缘电阻测试验仪 Insulating resistance meter
内应力 internal stress
疲劳 fatigue
蠕变 creep
试样 specimen
撕裂强度 tear strength
缩痕 shrink mark, sink mark
耐久性 durability
抽样 sampling
样品数量 sample size
AQL Acceptable Quality level
批量 lot size
抽样计划 sampling plan
OC曲线 operation curve
试验顺序 sequence of tests
环境温度 ambient temperature
可焊性 solderability
阻燃性flame resistance
AutoCAD机械制图英语词汇
2D Solid 二维实体 2D 实面
2D Wireframe 二维线框
3D Array 三维阵列 3D 阵列
3D Dynamic View 三维动态观察 3D 动态检视
3d objects 三维物体 3D 物件
3D Orbit 三维轨道 3D 动态
3D Orbit 三维动态观察 3D 动态
3D Studio 3D Studio 3D Studio
3D Viewpoint 三维视点 3D 检视点
3dpoly 三维多段线 3D 聚合线
3dsin 3DS 输入 3D 实体汇入
3DSolid 三维实体 3D 实体
3dsout 3DS 输出 3D 实体汇出
abort 放弃 中断
abort 中断 中断
absolute coordinates 绝对坐标 绝对座标
abut 邻接 相邻
accelerator key 加速键 快速键
access 获取 存取
acisin ACIS 输入 ACIS 汇入
acisout ACIS 输出 ACIS 汇出
action 操作 动作
active 活动(的) 作用中
adaptive sampling 自适应采样 最适取样
add 添加 加入
Add a Printer 添加打印机 新增印表机
Add mode 添加模式
Add Plot Style Table 添加打印样式表
Add Plot Style Table 添加打印样式表
Add Plotter 添加打印机
Add Plotter 添加打印机
Add to Favorites 添加到收藏夹 加入我的最爱
ADI ADI(Autodesk 设备接口) ADI (Autodesk 设备介面)
adjacent 相邻 相邻
Adjust 调整 调整
Adjust Area fill 调整区域填充 调整区域填满
AdLM (Autodesk License Manager) AdLM(Autodesk 许可管理器)
Administration dialog box 管理对话框 管理对话方块
Advanced Setup Wizard 高级设置向导 进阶安装精灵
Aerial View 鸟瞰视图 鸟瞰视景
affine calibration 仿射校准 关系校正
alert 警告 警示
alias 别名 别名
aliasing 走样 锯齿化
align 对齐 对齐
aligned dimension 对齐标注 对齐式标注
alignment 对齐(方式) 对齐
allocate 分配 配置
Altitude 标高 高度
ambient color 环境色 环境颜色
ambient light 环境光 环境光源
angular dimension 角度标注 角度标注
angular unit 角度单位 角度单位
annotation 注释 注解
anonymous block 无名块 匿名图块
anti-aliasing 反走样 消除锯齿
aperture 靶框 锁点框
2D Wireframe 二维线框
3D Array 三维阵列 3D 阵列
3D Dynamic View 三维动态观察 3D 动态检视
3d objects 三维物体 3D 物件
3D Orbit 三维轨道 3D 动态
3D Orbit 三维动态观察 3D 动态
3D Studio 3D Studio 3D Studio
3D Viewpoint 三维视点 3D 检视点
3dpoly 三维多段线 3D 聚合线
3dsin 3DS 输入 3D 实体汇入
3DSolid 三维实体 3D 实体
3dsout 3DS 输出 3D 实体汇出
abort 放弃 中断
abort 中断 中断
absolute coordinates 绝对坐标 绝对座标
abut 邻接 相邻
accelerator key 加速键 快速键
access 获取 存取
acisin ACIS 输入 ACIS 汇入
acisout ACIS 输出 ACIS 汇出
action 操作 动作
active 活动(的) 作用中
adaptive sampling 自适应采样 最适取样
add 添加 加入
Add a Printer 添加打印机 新增印表机
Add mode 添加模式
Add Plot Style Table 添加打印样式表
Add Plot Style Table 添加打印样式表
Add Plotter 添加打印机
Add Plotter 添加打印机
Add to Favorites 添加到收藏夹 加入我的最爱
ADI ADI(Autodesk 设备接口) ADI (Autodesk 设备介面)
adjacent 相邻 相邻
Adjust 调整 调整
Adjust Area fill 调整区域填充 调整区域填满
AdLM (Autodesk License Manager) AdLM(Autodesk 许可管理器)
Administration dialog box 管理对话框 管理对话方块
Advanced Setup Wizard 高级设置向导 进阶安装精灵
Aerial View 鸟瞰视图 鸟瞰视景
affine calibration 仿射校准 关系校正
alert 警告 警示
alias 别名 别名
aliasing 走样 锯齿化
align 对齐 对齐
aligned dimension 对齐标注 对齐式标注
alignment 对齐(方式) 对齐
allocate 分配 配置
Altitude 标高 高度
ambient color 环境色 环境颜色
ambient light 环境光 环境光源
angular dimension 角度标注 角度标注
angular unit 角度单位 角度单位
annotation 注释 注解
anonymous block 无名块 匿名图块
anti-aliasing 反走样 消除锯齿
aperture 靶框 锁点框
注塑技术员用英语大全
成型工艺流程及条件介绍
Molding technique procedure and parameter introduction
第一節成型工艺
Section 1 molding technique.
1.成型工艺参数类型
Sorts of molding parameter.
(1).注塑参数
Injection parameter.
a.注射量
Injection rate.
b.计量行程
Screw back position
c.余料量
Cushion
d.防诞量
Sucking back rate
e.螺杆转速
Screw speed
f.塑化量
Plastic0 rate
g.预塑背压
Screw back pressure
h.注射压力和保压压力
Injection pressure and holding pressure
i.注射速度
Injection speed
(2)合模参数
Clamping parameter
a.合模力
Clamping force
b.合模速度
Clamping speed
c.合模行程.
Clamping stroke
d.开模力
Opening force
e.开模速度
Opening speed
f.开模行程
Opening position
g.顶出压力
Ejector advance pressure
h.顶出速度
Ejector advance speed
i.顶出行程
Ejector advance position
2.温控参数
Temperature parameter
a.烘料温度
Dry resin material temperature
b.料向与喷嘴温度
Cylinder temperature and nozzle temperature
c.模具温度
Mold temperature
d.油温
Oil temperature
3.成型周期
Molding cycle
a.循环周期
Cycle time
b.冷却时间
Cool time
c.注射时间
Injection time
d.保压时间
Holding pressure time
e.塑化时间
Plant time
f.顶出及停留时间
Knocking out and delay time
g.低压保护时间
Mold protect time
成型工艺参数的设定须根据产品的不同设置.
Molding technique parameter setting differs depending on type of product
第二节成型条件设定
Section 2 Molding parameter Setting
按成型步骤:可分为开锁模,加热,射出,顶出四个过程.
Molding steps: mold opening/closing, heating injection and knocking out.
开锁模条件:
Mold opening parameter:
快速段中速度
低压高压速度
High-speedmid-speed
Low pressure high pressure speed
锁模条件设定:
Mold closing parameter setting
1锁模一般分:快速→中速→低压→高压
Mold closing: high-speed →low-speed →low pressure→high pressure
2.快锁模一般按模具情况分,如果是平面二板模具,快速锁模段可用较快速度,甚至于用到特快,当用到一般快速时,速度设到55-75%,完全平面模可设定到80-90%,如果用到特快就只能设定在45-55%,压力则可设定于50-75%,位置段视产品的深浅(或长短)不同,一般是开模宽度的1/3.
In high-speed section, Mold closing speed depends on type of mold. For two –plate mold it can set quick and even especially quick usually, it set speed within 55-75%. For full-plate mold it set speed within80-90% while using especially high speed it set speed within 45-55% and pressure within 50-75% position distance setting differs depending on the volume of product and usually it can be set 1/3 of mold opening position.
3.中速段,在快速段结束后即转换成中速,中速的位置一般是到模板(包括三板模,二板模)合在一块为止,具体长度应视模板板间隔,速度一般设置在30%-50%间,压力则是20%-45%间.
In mid-speed section: Mold closing speed changes into mid-speed after high-speed section finish. Mid-speed start position is where two plates meet (include three-plate mold and two-plate mold ) Distance of mid-speed is up to distance of two plates plate it speed within 30-50% and pressure 20-45%.
4.低压设定,低速设定一般是在模板接触的一瞬间,具体位置就设在机台显示屏显示的一瞬间的数字为准,这个数字一般是以这点为标准,,即于此点则起不了高压,高于此点则大,轻易起高压.设定的速度一般是15%-25%,视乎不同机种而定,压力一般设定于1-2%,有些机则可设于5-15%,也是视乎不同机种不同.
Low-pressure section: Mold closing sets low-pressure when plates meeting. This position is set to the data of machine screen on this time. This point is the gage of the data. Data lower the point there is no high-pressure. Data higher the point there is high-pressure easily. It set speed within 15-25% and pressure within 1-2% depending on type within 1-2% depending on type of injection molding machine.
5.高压设定,按一般机台而言,高压位置机台在出厂时都已作了设定,相对来讲,是不可以随便更改的,比如震雄机在50P.速度相对低压略高,大约在30-35%左右,而压力则视乎模具而定,可在55-85%中取,比如完全平面之新模,模具排气良好,甚至于设在55%即可,如果是滑块较多,原来生产时毛边也较多,甚至于可设在90%还略显不足.
High-pressure section: To normal injection molding machine, high-pressure position had been set before they were sent to customer. It can not be modified. For example high-pressure position of CHENHSONG machine is 50P.The speed of high-pressure section is about 30-35% and higher than that of low-pressure. The pressure is up to mold, it can set within 55-85% For full-plate mold, it’s eject air well, it can set pressure 55% .If mold has a lot of slides and flash rate high in production, pressure can set 90%.
加热工艺条件设定
Heating technique parameter setting
1.加热段温度设定必须按照产品所使用的原料的不同而不同,但却必须遵循一个这样的规则,即由射口筒到进科段温度是逐步递减的.且递减温度是以10.度为单位.
The proper temperature setting differs depending on type of resin material, but it must be abide by a rule that temperature setting should diminish in step 10.C from nozzle to feeding resin material position.
2特殊情况下.如料头抽丝,则射口筒温度应降低,如果是比较特殊的原料冷凝比较快的.则射口筒温度则不止比第二节法兰温度高10度.比如PPS.尼龙等.
Nozzle temperature setting should low if product line. If resin material such as
PPS, PA, cool very soon , Nozzle temperature should higher more 10.C than the second cylinder temperature.
3.机台马达启动温度视乎机台不同而不同,一般出于对机台油路中的油封保护需要,油温最好能控制在40度-60度,以免油封长期高压而变化,缩短使用寿命,造成成型不稳定.
Pump turning on temperature is different depending on type of injection molding machine. To protect oil seal of machine it set oil temperature within 40.C-60.C, If oil seal work on condition that high pressure and damaged It’s work time will be shorter, it can cause molding stable.
第三节注射及熔胶(加料)工艺条件设定
Injection and plastic Technique parameter setting
一.注射
Injection
第四节常见塑料原料的有关温度值.
原料
Resin名称
Name熔点℃
Melt’s成型温度℃
Molding Temperature(’c)分解温度℃
Decomposing Temperature(‘C)模具温度℃
Mold Temperature(‘c)干燥温度℃
Resin dry temperature(‘c)
注射是把塑料原料经加热后射进模腔的过程,它一般可分为第一级,第二级,第三级,第四级及保压几段:
Injection is a step which inject melt resin material into mold. It consists of stepl,step2 ,step3,step4 and holding pressure step:
1.第一级注射一般是注射料头段.具注射量一般可根据料头的轻重来估计其行程,当然也可以依据公式来计算,如公式:
Step l injects usually tunnel material, Injection Volume can be estimated according to the weight of course it can be calculated by formula:
L=Si=Vi/0.785Ds2
L:注射行程; Si:注射行程;
L: injection stroke Si: injection stroke
Vi:理论注射容积; Ds:螺杆直径;
Vi: injection volume of theoretical Ds: diameter of screw
0.785:是Ω/4的值.
0. 785: value ofΩ/4.
当然,如果我们在成型时每设定一个参数都要计算一次,要成型出一个产品就要几个小时才能完成了.
But it cost a lot of time to produce one product if every time molding parameter is setting by calculation.
2.第二级是注塑产品约2/3的阶段,当然,根据产品特殊需要,也允许成型不到2/3阶段,比如避免结合线问题,这一阶段的成型速度及压力一般是整个成型段的最大值段,如果排的产品与机台基本是相吻合的.模具结构合理,排气良好,这一段的压力一般也不会超过80%.速度侧视产品需变,可能大到95%也可,自然一般都是在55%-80%间.
Step 2 inject 2/3 of product. It can lower 2/3 of product according to requirement of product. For example to prevent weld line. Molding speed and pressure on this step is the maximum of whole molding section. If Mold suit the injection molding machine and mold structure reasonable and eject air well, pressure of this step should lower 80%. Molding speed setting within 55-80% but it may setting 95% for especial product.
3.第三段是注射余下的1/3段,其速度和压力根据产品的需要,一般是小于第二段,速度和压力存在于一个往下降的过程.主要是为了防止产品毛边的产生,但同时又必须把产品充填饱满.
Step3 inject remain 1/3 of product. According to product molding speed and pressure lower than that of step2 To prevent flash speed and pressure should decrease but it can’t shot short.
4.第四段:一般有机台还有第五,第六段,这段的成型速度和压力相同前,都存在两段一个递减过程.其作用都是起到一个再次充满的作用.
Step4 section: Some injection machines have step5,step6 which are same as former molding speed and pressure this step should diminish and inject once more.
5.保压段:不论成型什么产品,都存在一个保压过程.任何产品都不同程度的存在一个厚薄不一的问题,正常情况下,较厚的部分都可能存在一个收缩凹陷的现象,为了解决这种现象,就应应用到保压,保压一般来讲都应用较慢的射速,而压力的设置则应看缩水的情况如何,小到25%,大到80%都有可能.
Holding pressure step: No matter what product there is a holding pressure step. Any product can’t molding a same thickness. Usually the deeper section may sink mark . To prevent this defect it should set holding pressure, The injection speed of holding pressure step is slow but holding pressure setting within 25-80% depending on sink mark.
二.熔胶段工艺
Plastic Technique
1.再复杂的熔胶旋转过程最多不会超过三段,因为熔胶本身就是存在于把胶熔进料筒的过程,如果原料粘度大,熔胶压力则大,但速度则应取决于原料的分解温度,熔胶速度越快,原料中的剪切力则会越大,料管温度则越高,局部原料产生分解的可能性则会越大,故一般熔胶会采用中速为宜,如45%-75%,熔胶同时会碰到一个比较重要的环节,那就是背压的使用,产品精度要求越大,背压的使用则更大,背压可使原料分子间结构更紧密,成型出的产品则尺寸更稳定,外观越好.当然,背压太大,则会产生流涎,所以背压的使用又应考虙到其它原因.
Plastic should lower 3 steps, because plastic is a step to add melt resin material to cyclinder , Higher stick of resin material ,higher screw back pressure. Screw speed differs depending on decomposing temperature of resin material ,Higher screw speed ,Higher trim force of resin, higher cyclinder temperature. Some resin material may decomposes so it set screw speed in mid-speed such as 45-75%, In plastic step setting screw back pressure is very important, Higher screw back pressure ,higher quality of product screw back pressure make resin structure order, Molding product is beautiful and volume stable. But ,it maybe flow if screw back pressure too high . So all factors should be considered when using screw back pressure.
2.熔胶过程还有一个比较重要的环节,那就是松退,松退分前松退和后松退,其作用一般是为了防止流涎和抽丝,设定值速度和压力都在20%-50%间,设定的行程一般在2-5cm间,太长的行程可能会使料筒里面贮存空气,导致下一模出现不期望的气泡.
In plastic step sucking back is very important too. Sucking back include front sucking back and back sucking back It setting sucking back to prevent flow and line. It sets sucking back speed and pressure within 20-50% and distance within 2-5cm. TOO long distance make cyclinder reserve air and cause bubble at next molding.
顶出的工艺设定
knocking out technique setting
产品经冷却定型后则有一个开模的过程,开模基本上是合模的反过程.开模的未段则有一个慢速设置,开模完成后,产品必须顶出的过程.
There is a mold opening step after product cooling taking shape. Mold opening is a reverse step of mold closing. The last step of mold opening speed set slow. Product should be knocked out after mold opened.
一.顶前:
Knocking out
顶前最好分两个阶级,第一阶可分为中压慢速,即是把产品轻轻顶出一部分,然后是中压中速顶,中压中速一般指的是35%-55%,而低速则有可能低到5%,这需视产品不同而言,顶出行程设定是顶出长度稍比产品垂直深度大1-2cm即可.
Knocking out includes two steps, Step1 section setting mid-speed, knocks product out partly step2 section setting mid-pressure and mid-speed . Depending on different product, mid-pressure and mid-speed sets within 35-55% but low-speed can set 5%. Distance of knocking out longer 1-2cm than the vertical thickness of product.
二.退针
Back
顶退包括两个过程与顶落的过程基本一致,顶退的终点应预留1-3cm的空间,以保护顶针油管不被顶坏.
The same as knocking out, ejector back includes 2 steps. To protect the ejector oil jar, it should make a 1-3mm distance in the ending point of ejector back.
三.顶针方式还包括一个多次顶,单次顶及顶针停留的选择,机械手取产品,脱模顺利的情况都采取多项,为了顶针油缸寿命的延长,多次顶就以不超过三次为宜,顶针停留一般用在顶针带着产品退回有可能对增品产生损伤的模具,同时为配合机械手使用,有时也需要较短的顶针停留.
The way of knocking out includes knocking out once, Knocking out repeat and ejector delay. Take product by manipulator or take product easy, it should select knocking out once. To longer the work time of ejector oiljar, times of knocking out lower 3 times. Ejector delay used when product will be damaged if ejector back or suit manipulator.
成型时间的设定
Molding time setting
在保证产品质量的前提下,周期时间是越短越好,周期时间又包括如下几项:射胶时间,保压时间,熔胶时间,冷却时间,顶出时间,锁模低压时间,甚至乎关系到时间因素的还有还开模与锁模,及顶出的快慢.
Cycle time should shorter on condition that product quality well. Cycle time includes: injection time , holding pressure time, plastic time, cure time, knocking out time and mold protect time. Even mold opening closing sopeed and knocking out speed affect cycle.
1.射胶时间包含保压时间,一般看起来,射胶时间越长,产品越饱和,但我们在讲求质量时,同时也须考虑产能,更何况,射胶时间过长,有可能会造成产品过于饱满而寻致粘模顶的变形呎寸偏大等一系列问题,故我们在设置射胶时间时应综合考虑,尽量在合乎质量要求时缩短射胶时间.
Injection time consists holding pressure time. Longer injection time, fuller product, we should consider production quantity when we suit for quality. If injection time too long, it may cause a series of defects suck as flash strain. So all sorts of factors should be considered, injection time should be shout if quality suit for requirement.
2.熔胶时间的长短取决于熔胶速度设定的快慢,背压设定的大小,但有一点,熔胶时间控制的长短一定要比冷却时间短.
Plastic time depends on plastic speed and screw back pressure, but plastic time must shorter than cure time.
3.冷却时间:冷却时间的长短直接影响到成型的周期,冷却时间越长,成型时间就越长,造成产能就越低,故我们在设定高压冷却时间时,只要能保证到产品成型顺利,不会直接影响到变形等问题,设定的时间也是越短越好.
Cure time: Cure time affects molding cycle. Longer cure time, longer molding cycle, lower production quantity. So it sets cure time short on condition that product molding succed and can’t deformation..
4.在大量使用机械手的塑胶公司,我们的顶出时间一般是与机械手配合为宜,全自动使用机械手时顶出停留时间一般保持1.5-2秒,半自动生产,如因顶针退回会导致产品掉落或卡紧,而取不下产品,停留时间则应保持5秒左右.
In PCE company, for using manipulator in abundence , knocking out time suits manipulator, Knocking out delay keeps 1.5-2 second when using manipulator full-manipulator, knocking out delay keeps about 5 second when using manipulator semi-manipulator and product will fall or can’t be taken off if ejector back.
5.低压保护时间对保护我们人身安全,模具安全起很大作用,配合好模具低压位置和低压压力的调整,低压保护的时间应取1-3秒,保护时间越短,可能造成的危害则越小.
Low-pressure protect is very important for safety and protect mold, Mold protect time should adjust within 1-3 second suit low pressure and position of mold protect, shorter protect time, make damaged.
Molding technique procedure and parameter introduction
第一節成型工艺
Section 1 molding technique.
1.成型工艺参数类型
Sorts of molding parameter.
(1).注塑参数
Injection parameter.
a.注射量
Injection rate.
b.计量行程
Screw back position
c.余料量
Cushion
d.防诞量
Sucking back rate
e.螺杆转速
Screw speed
f.塑化量
Plastic0 rate
g.预塑背压
Screw back pressure
h.注射压力和保压压力
Injection pressure and holding pressure
i.注射速度
Injection speed
(2)合模参数
Clamping parameter
a.合模力
Clamping force
b.合模速度
Clamping speed
c.合模行程.
Clamping stroke
d.开模力
Opening force
e.开模速度
Opening speed
f.开模行程
Opening position
g.顶出压力
Ejector advance pressure
h.顶出速度
Ejector advance speed
i.顶出行程
Ejector advance position
2.温控参数
Temperature parameter
a.烘料温度
Dry resin material temperature
b.料向与喷嘴温度
Cylinder temperature and nozzle temperature
c.模具温度
Mold temperature
d.油温
Oil temperature
3.成型周期
Molding cycle
a.循环周期
Cycle time
b.冷却时间
Cool time
c.注射时间
Injection time
d.保压时间
Holding pressure time
e.塑化时间
Plant time
f.顶出及停留时间
Knocking out and delay time
g.低压保护时间
Mold protect time
成型工艺参数的设定须根据产品的不同设置.
Molding technique parameter setting differs depending on type of product
第二节成型条件设定
Section 2 Molding parameter Setting
按成型步骤:可分为开锁模,加热,射出,顶出四个过程.
Molding steps: mold opening/closing, heating injection and knocking out.
开锁模条件:
Mold opening parameter:
快速段中速度
低压高压速度
High-speedmid-speed
Low pressure high pressure speed
锁模条件设定:
Mold closing parameter setting
1锁模一般分:快速→中速→低压→高压
Mold closing: high-speed →low-speed →low pressure→high pressure
2.快锁模一般按模具情况分,如果是平面二板模具,快速锁模段可用较快速度,甚至于用到特快,当用到一般快速时,速度设到55-75%,完全平面模可设定到80-90%,如果用到特快就只能设定在45-55%,压力则可设定于50-75%,位置段视产品的深浅(或长短)不同,一般是开模宽度的1/3.
In high-speed section, Mold closing speed depends on type of mold. For two –plate mold it can set quick and even especially quick usually, it set speed within 55-75%. For full-plate mold it set speed within80-90% while using especially high speed it set speed within 45-55% and pressure within 50-75% position distance setting differs depending on the volume of product and usually it can be set 1/3 of mold opening position.
3.中速段,在快速段结束后即转换成中速,中速的位置一般是到模板(包括三板模,二板模)合在一块为止,具体长度应视模板板间隔,速度一般设置在30%-50%间,压力则是20%-45%间.
In mid-speed section: Mold closing speed changes into mid-speed after high-speed section finish. Mid-speed start position is where two plates meet (include three-plate mold and two-plate mold ) Distance of mid-speed is up to distance of two plates plate it speed within 30-50% and pressure 20-45%.
4.低压设定,低速设定一般是在模板接触的一瞬间,具体位置就设在机台显示屏显示的一瞬间的数字为准,这个数字一般是以这点为标准,,即于此点则起不了高压,高于此点则大,轻易起高压.设定的速度一般是15%-25%,视乎不同机种而定,压力一般设定于1-2%,有些机则可设于5-15%,也是视乎不同机种不同.
Low-pressure section: Mold closing sets low-pressure when plates meeting. This position is set to the data of machine screen on this time. This point is the gage of the data. Data lower the point there is no high-pressure. Data higher the point there is high-pressure easily. It set speed within 15-25% and pressure within 1-2% depending on type within 1-2% depending on type of injection molding machine.
5.高压设定,按一般机台而言,高压位置机台在出厂时都已作了设定,相对来讲,是不可以随便更改的,比如震雄机在50P.速度相对低压略高,大约在30-35%左右,而压力则视乎模具而定,可在55-85%中取,比如完全平面之新模,模具排气良好,甚至于设在55%即可,如果是滑块较多,原来生产时毛边也较多,甚至于可设在90%还略显不足.
High-pressure section: To normal injection molding machine, high-pressure position had been set before they were sent to customer. It can not be modified. For example high-pressure position of CHENHSONG machine is 50P.The speed of high-pressure section is about 30-35% and higher than that of low-pressure. The pressure is up to mold, it can set within 55-85% For full-plate mold, it’s eject air well, it can set pressure 55% .If mold has a lot of slides and flash rate high in production, pressure can set 90%.
加热工艺条件设定
Heating technique parameter setting
1.加热段温度设定必须按照产品所使用的原料的不同而不同,但却必须遵循一个这样的规则,即由射口筒到进科段温度是逐步递减的.且递减温度是以10.度为单位.
The proper temperature setting differs depending on type of resin material, but it must be abide by a rule that temperature setting should diminish in step 10.C from nozzle to feeding resin material position.
2特殊情况下.如料头抽丝,则射口筒温度应降低,如果是比较特殊的原料冷凝比较快的.则射口筒温度则不止比第二节法兰温度高10度.比如PPS.尼龙等.
Nozzle temperature setting should low if product line. If resin material such as
PPS, PA, cool very soon , Nozzle temperature should higher more 10.C than the second cylinder temperature.
3.机台马达启动温度视乎机台不同而不同,一般出于对机台油路中的油封保护需要,油温最好能控制在40度-60度,以免油封长期高压而变化,缩短使用寿命,造成成型不稳定.
Pump turning on temperature is different depending on type of injection molding machine. To protect oil seal of machine it set oil temperature within 40.C-60.C, If oil seal work on condition that high pressure and damaged It’s work time will be shorter, it can cause molding stable.
第三节注射及熔胶(加料)工艺条件设定
Injection and plastic Technique parameter setting
一.注射
Injection
第四节常见塑料原料的有关温度值.
原料
Resin名称
Name熔点℃
Melt’s成型温度℃
Molding Temperature(’c)分解温度℃
Decomposing Temperature(‘C)模具温度℃
Mold Temperature(‘c)干燥温度℃
Resin dry temperature(‘c)
注射是把塑料原料经加热后射进模腔的过程,它一般可分为第一级,第二级,第三级,第四级及保压几段:
Injection is a step which inject melt resin material into mold. It consists of stepl,step2 ,step3,step4 and holding pressure step:
1.第一级注射一般是注射料头段.具注射量一般可根据料头的轻重来估计其行程,当然也可以依据公式来计算,如公式:
Step l injects usually tunnel material, Injection Volume can be estimated according to the weight of course it can be calculated by formula:
L=Si=Vi/0.785Ds2
L:注射行程; Si:注射行程;
L: injection stroke Si: injection stroke
Vi:理论注射容积; Ds:螺杆直径;
Vi: injection volume of theoretical Ds: diameter of screw
0.785:是Ω/4的值.
0. 785: value ofΩ/4.
当然,如果我们在成型时每设定一个参数都要计算一次,要成型出一个产品就要几个小时才能完成了.
But it cost a lot of time to produce one product if every time molding parameter is setting by calculation.
2.第二级是注塑产品约2/3的阶段,当然,根据产品特殊需要,也允许成型不到2/3阶段,比如避免结合线问题,这一阶段的成型速度及压力一般是整个成型段的最大值段,如果排的产品与机台基本是相吻合的.模具结构合理,排气良好,这一段的压力一般也不会超过80%.速度侧视产品需变,可能大到95%也可,自然一般都是在55%-80%间.
Step 2 inject 2/3 of product. It can lower 2/3 of product according to requirement of product. For example to prevent weld line. Molding speed and pressure on this step is the maximum of whole molding section. If Mold suit the injection molding machine and mold structure reasonable and eject air well, pressure of this step should lower 80%. Molding speed setting within 55-80% but it may setting 95% for especial product.
3.第三段是注射余下的1/3段,其速度和压力根据产品的需要,一般是小于第二段,速度和压力存在于一个往下降的过程.主要是为了防止产品毛边的产生,但同时又必须把产品充填饱满.
Step3 inject remain 1/3 of product. According to product molding speed and pressure lower than that of step2 To prevent flash speed and pressure should decrease but it can’t shot short.
4.第四段:一般有机台还有第五,第六段,这段的成型速度和压力相同前,都存在两段一个递减过程.其作用都是起到一个再次充满的作用.
Step4 section: Some injection machines have step5,step6 which are same as former molding speed and pressure this step should diminish and inject once more.
5.保压段:不论成型什么产品,都存在一个保压过程.任何产品都不同程度的存在一个厚薄不一的问题,正常情况下,较厚的部分都可能存在一个收缩凹陷的现象,为了解决这种现象,就应应用到保压,保压一般来讲都应用较慢的射速,而压力的设置则应看缩水的情况如何,小到25%,大到80%都有可能.
Holding pressure step: No matter what product there is a holding pressure step. Any product can’t molding a same thickness. Usually the deeper section may sink mark . To prevent this defect it should set holding pressure, The injection speed of holding pressure step is slow but holding pressure setting within 25-80% depending on sink mark.
二.熔胶段工艺
Plastic Technique
1.再复杂的熔胶旋转过程最多不会超过三段,因为熔胶本身就是存在于把胶熔进料筒的过程,如果原料粘度大,熔胶压力则大,但速度则应取决于原料的分解温度,熔胶速度越快,原料中的剪切力则会越大,料管温度则越高,局部原料产生分解的可能性则会越大,故一般熔胶会采用中速为宜,如45%-75%,熔胶同时会碰到一个比较重要的环节,那就是背压的使用,产品精度要求越大,背压的使用则更大,背压可使原料分子间结构更紧密,成型出的产品则尺寸更稳定,外观越好.当然,背压太大,则会产生流涎,所以背压的使用又应考虙到其它原因.
Plastic should lower 3 steps, because plastic is a step to add melt resin material to cyclinder , Higher stick of resin material ,higher screw back pressure. Screw speed differs depending on decomposing temperature of resin material ,Higher screw speed ,Higher trim force of resin, higher cyclinder temperature. Some resin material may decomposes so it set screw speed in mid-speed such as 45-75%, In plastic step setting screw back pressure is very important, Higher screw back pressure ,higher quality of product screw back pressure make resin structure order, Molding product is beautiful and volume stable. But ,it maybe flow if screw back pressure too high . So all factors should be considered when using screw back pressure.
2.熔胶过程还有一个比较重要的环节,那就是松退,松退分前松退和后松退,其作用一般是为了防止流涎和抽丝,设定值速度和压力都在20%-50%间,设定的行程一般在2-5cm间,太长的行程可能会使料筒里面贮存空气,导致下一模出现不期望的气泡.
In plastic step sucking back is very important too. Sucking back include front sucking back and back sucking back It setting sucking back to prevent flow and line. It sets sucking back speed and pressure within 20-50% and distance within 2-5cm. TOO long distance make cyclinder reserve air and cause bubble at next molding.
顶出的工艺设定
knocking out technique setting
产品经冷却定型后则有一个开模的过程,开模基本上是合模的反过程.开模的未段则有一个慢速设置,开模完成后,产品必须顶出的过程.
There is a mold opening step after product cooling taking shape. Mold opening is a reverse step of mold closing. The last step of mold opening speed set slow. Product should be knocked out after mold opened.
一.顶前:
Knocking out
顶前最好分两个阶级,第一阶可分为中压慢速,即是把产品轻轻顶出一部分,然后是中压中速顶,中压中速一般指的是35%-55%,而低速则有可能低到5%,这需视产品不同而言,顶出行程设定是顶出长度稍比产品垂直深度大1-2cm即可.
Knocking out includes two steps, Step1 section setting mid-speed, knocks product out partly step2 section setting mid-pressure and mid-speed . Depending on different product, mid-pressure and mid-speed sets within 35-55% but low-speed can set 5%. Distance of knocking out longer 1-2cm than the vertical thickness of product.
二.退针
Back
顶退包括两个过程与顶落的过程基本一致,顶退的终点应预留1-3cm的空间,以保护顶针油管不被顶坏.
The same as knocking out, ejector back includes 2 steps. To protect the ejector oil jar, it should make a 1-3mm distance in the ending point of ejector back.
三.顶针方式还包括一个多次顶,单次顶及顶针停留的选择,机械手取产品,脱模顺利的情况都采取多项,为了顶针油缸寿命的延长,多次顶就以不超过三次为宜,顶针停留一般用在顶针带着产品退回有可能对增品产生损伤的模具,同时为配合机械手使用,有时也需要较短的顶针停留.
The way of knocking out includes knocking out once, Knocking out repeat and ejector delay. Take product by manipulator or take product easy, it should select knocking out once. To longer the work time of ejector oiljar, times of knocking out lower 3 times. Ejector delay used when product will be damaged if ejector back or suit manipulator.
成型时间的设定
Molding time setting
在保证产品质量的前提下,周期时间是越短越好,周期时间又包括如下几项:射胶时间,保压时间,熔胶时间,冷却时间,顶出时间,锁模低压时间,甚至乎关系到时间因素的还有还开模与锁模,及顶出的快慢.
Cycle time should shorter on condition that product quality well. Cycle time includes: injection time , holding pressure time, plastic time, cure time, knocking out time and mold protect time. Even mold opening closing sopeed and knocking out speed affect cycle.
1.射胶时间包含保压时间,一般看起来,射胶时间越长,产品越饱和,但我们在讲求质量时,同时也须考虑产能,更何况,射胶时间过长,有可能会造成产品过于饱满而寻致粘模顶的变形呎寸偏大等一系列问题,故我们在设置射胶时间时应综合考虑,尽量在合乎质量要求时缩短射胶时间.
Injection time consists holding pressure time. Longer injection time, fuller product, we should consider production quantity when we suit for quality. If injection time too long, it may cause a series of defects suck as flash strain. So all sorts of factors should be considered, injection time should be shout if quality suit for requirement.
2.熔胶时间的长短取决于熔胶速度设定的快慢,背压设定的大小,但有一点,熔胶时间控制的长短一定要比冷却时间短.
Plastic time depends on plastic speed and screw back pressure, but plastic time must shorter than cure time.
3.冷却时间:冷却时间的长短直接影响到成型的周期,冷却时间越长,成型时间就越长,造成产能就越低,故我们在设定高压冷却时间时,只要能保证到产品成型顺利,不会直接影响到变形等问题,设定的时间也是越短越好.
Cure time: Cure time affects molding cycle. Longer cure time, longer molding cycle, lower production quantity. So it sets cure time short on condition that product molding succed and can’t deformation..
4.在大量使用机械手的塑胶公司,我们的顶出时间一般是与机械手配合为宜,全自动使用机械手时顶出停留时间一般保持1.5-2秒,半自动生产,如因顶针退回会导致产品掉落或卡紧,而取不下产品,停留时间则应保持5秒左右.
In PCE company, for using manipulator in abundence , knocking out time suits manipulator, Knocking out delay keeps 1.5-2 second when using manipulator full-manipulator, knocking out delay keeps about 5 second when using manipulator semi-manipulator and product will fall or can’t be taken off if ejector back.
5.低压保护时间对保护我们人身安全,模具安全起很大作用,配合好模具低压位置和低压压力的调整,低压保护的时间应取1-3秒,保护时间越短,可能造成的危害则越小.
Low-pressure protect is very important for safety and protect mold, Mold protect time should adjust within 1-3 second suit low pressure and position of mold protect, shorter protect time, make damaged.
模具软件英文用语
Parametric : 參數
Toolbar : 工具列
Display area : 顯示區
Pull-down menus:下拉選單
Tangent : 相切
Associative : 關聯
Relations : 關係式
Message area: 訊息區
Information : 訊息
Utilities : 公用工具
Dimension: 尺寸
View : 視 圖
Applications : 應用模組
Concentric : 同心圓
Isometric : 等角視圖
Assembly : 組件
Shad : 著 色
Show refs: 顯示參考
All versions : 全部版本
Center : 中心
Not display: 不顯示
Drawing : 繪 圖
Hidden line: 隱藏線
Working directory: 工作目錄
Title : 標題
Orientation: 定位
Define : 定 義
Environment : 環境
Orient by reference: 依參考定
Repaint : 重繪
Regenerate: 再生
Refit : 重新設置
Perpendicular: 垂直
Global interference: 整體乾涉
Cancel : 取消
Automatic : 自動
Preview : 預 覽
Alignment : 對齊
Model analysis: 模型分析
Resolve : 解決
Reroute : 重定次序
Active : 作 動
Query select : 查尋選取
Mass properties: 質量特性
Coaxial : 同軸
Placement: 放置
Apply : 應 用
Previous : 前一個
Sketch plane: 草繪平面
Trimetric: 三角
Horizontal: 水平
Style : 造 型
Geometry : 幾何
Insert mode: 插入模式
Windows : 視窗
Protrusions: 引伸
Current : 目 前
Assumptions : 假設
Overdimensioning: 尺寸過多
Constant: 定值
Constraints: 約束
Variable : 可巒值
Reference plane : 參考平面
Underdimensioning: 尺寸不足
Values : 數值
Continue : 連續
Default : 內定
Transform : 轉換
Manufacturing : 加工
Modify : 修改
Automatic : 自動
Accuracy : 精確度
Clearance : 安全平面
Tolerance : 精度
Boundar : 邊界
Additional : 額外
Restart : 重新開始
Application : 應用
Alternate : 取代
Approach : 接近
Session : 記意體
Accept : 接受
Revolving : 旋轉
Option : 選項
Vertical : 鉛直
Feature : 特徵
Create : 建立
Intersect : 相交
Divide : 分割
Solid : 實體
Straight : 直
Slanted : 傾斜
Reorder : 重排序
Bottom : 底部
Cut : 切割
Extrude : 長成
Corner : 頂角
Increm : 明示
Drafting : 繪圖
Angle : 角度
Before : 在…..前面
Blank : 隱藏
Center : 中心
Chamfer : 倒直角
Axis : 軸
Accept : 接受
Array : 陣列
Chain : 鏈
Corner : 拐角
Check : 檢查
Cancel : 取消
Curve : 曲線
Cylinder : 圓柱
Change : 巒化
Cavity : 模穴
Datum : 基准
Display : 顯示
Distance : 距離
Direction : 方向
Depth : 深度
Engage : 進刀
Contour : 輪廓曲面
Origin : 圓點
Object : 對象
Feek : 數率
Pocket : 型腔
Pitch : 螺距
Parallel : 平行
Part : 部件
Planar : 平面
Profile : 沿曲線環繞
Filter : 過濾
Layer : 圖層
Scallrop : 殘料高度
Sheet : 薄體
Stock : 余量
Specify : 指定
Translate : 平移
Taper : 拔模
Target : 目標
Vector : 矢量
Vertical : 垂直
Report : 報告
Reject : 拒絕
Radius : 半徑
Rotate : 旋轉
Width : 寬度
Diameter : 直徑
Island : 島嶼
Made : 建立
Sketch : 草繪
Rectangle: 矩形
Exclude : 排除
Delete : 刪除
Smooth:圓滑
Hammers : 手鎚
Screw drivers : 螺絲起子
Rules : 直尺
Spanners : 扳手
Pliers : 手鉗
Vise : 虎鉗
Calipers : 卡鉗
Plate protractor : 簡易分度器
Vernier Caliper : 游標卡尺
Micrometers : 分厘卡
Dial Indicators : 量表
Vernier Height Gage : 游標高度規
Gage Blocks : 塊規
Sine Bark : 正弦杆
Radius Gage : 半經規
Thickness Gage : 厚薄規
Toolbar : 工具列
Display area : 顯示區
Pull-down menus:下拉選單
Tangent : 相切
Associative : 關聯
Relations : 關係式
Message area: 訊息區
Information : 訊息
Utilities : 公用工具
Dimension: 尺寸
View : 視 圖
Applications : 應用模組
Concentric : 同心圓
Isometric : 等角視圖
Assembly : 組件
Shad : 著 色
Show refs: 顯示參考
All versions : 全部版本
Center : 中心
Not display: 不顯示
Drawing : 繪 圖
Hidden line: 隱藏線
Working directory: 工作目錄
Title : 標題
Orientation: 定位
Define : 定 義
Environment : 環境
Orient by reference: 依參考定
Repaint : 重繪
Regenerate: 再生
Refit : 重新設置
Perpendicular: 垂直
Global interference: 整體乾涉
Cancel : 取消
Automatic : 自動
Preview : 預 覽
Alignment : 對齊
Model analysis: 模型分析
Resolve : 解決
Reroute : 重定次序
Active : 作 動
Query select : 查尋選取
Mass properties: 質量特性
Coaxial : 同軸
Placement: 放置
Apply : 應 用
Previous : 前一個
Sketch plane: 草繪平面
Trimetric: 三角
Horizontal: 水平
Style : 造 型
Geometry : 幾何
Insert mode: 插入模式
Windows : 視窗
Protrusions: 引伸
Current : 目 前
Assumptions : 假設
Overdimensioning: 尺寸過多
Constant: 定值
Constraints: 約束
Variable : 可巒值
Reference plane : 參考平面
Underdimensioning: 尺寸不足
Values : 數值
Continue : 連續
Default : 內定
Transform : 轉換
Manufacturing : 加工
Modify : 修改
Automatic : 自動
Accuracy : 精確度
Clearance : 安全平面
Tolerance : 精度
Boundar : 邊界
Additional : 額外
Restart : 重新開始
Application : 應用
Alternate : 取代
Approach : 接近
Session : 記意體
Accept : 接受
Revolving : 旋轉
Option : 選項
Vertical : 鉛直
Feature : 特徵
Create : 建立
Intersect : 相交
Divide : 分割
Solid : 實體
Straight : 直
Slanted : 傾斜
Reorder : 重排序
Bottom : 底部
Cut : 切割
Extrude : 長成
Corner : 頂角
Increm : 明示
Drafting : 繪圖
Angle : 角度
Before : 在…..前面
Blank : 隱藏
Center : 中心
Chamfer : 倒直角
Axis : 軸
Accept : 接受
Array : 陣列
Chain : 鏈
Corner : 拐角
Check : 檢查
Cancel : 取消
Curve : 曲線
Cylinder : 圓柱
Change : 巒化
Cavity : 模穴
Datum : 基准
Display : 顯示
Distance : 距離
Direction : 方向
Depth : 深度
Engage : 進刀
Contour : 輪廓曲面
Origin : 圓點
Object : 對象
Feek : 數率
Pocket : 型腔
Pitch : 螺距
Parallel : 平行
Part : 部件
Planar : 平面
Profile : 沿曲線環繞
Filter : 過濾
Layer : 圖層
Scallrop : 殘料高度
Sheet : 薄體
Stock : 余量
Specify : 指定
Translate : 平移
Taper : 拔模
Target : 目標
Vector : 矢量
Vertical : 垂直
Report : 報告
Reject : 拒絕
Radius : 半徑
Rotate : 旋轉
Width : 寬度
Diameter : 直徑
Island : 島嶼
Made : 建立
Sketch : 草繪
Rectangle: 矩形
Exclude : 排除
Delete : 刪除
Smooth:圓滑
Hammers : 手鎚
Screw drivers : 螺絲起子
Rules : 直尺
Spanners : 扳手
Pliers : 手鉗
Vise : 虎鉗
Calipers : 卡鉗
Plate protractor : 簡易分度器
Vernier Caliper : 游標卡尺
Micrometers : 分厘卡
Dial Indicators : 量表
Vernier Height Gage : 游標高度規
Gage Blocks : 塊規
Sine Bark : 正弦杆
Radius Gage : 半經規
Thickness Gage : 厚薄規
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